Industry News
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Brief Introduction of Japanese Mold EDM Equipment
Electrical Discharge Machining (EDM) is a processing method that converts electrical energy into thermal energy to melt metal. It is discharged into the gap of several micrometers between the workpiece and the tool (electrode) and gently scrapes the metal under heat and impact exceeding 6000°C. B...
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Comparative Analysis of Aluminum Dross Treatment Methods: Current Status, Techniques, and Prospects
As a major hazardous solid waste generated in the aluminum industry, aluminum dross requires proper treatment to achieve effective resource recovery and environmental protection. This paper conducts an in-depth analysis of the advantages and disadvantages of different aluminum dross treatment met...
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Application of CrN-Coated Dies in Aluminum Hot Extrusion
Aluminum extrusion dies are typically made of H13 tool steel and are subjected to high thermal, mechanical, frictional, and chemical loads during operation. The temperature on the die bearing surface can reach up to 600 °C, the normal contact pressure is usually below 30 MPa, and the sliding spee...
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Recent Advances in Aluminum Alloy Extrusion Technology
Extrusion is a widely used process for producing long metal and alloy profiles. It allows the manufacture of products with complex cross-sections, and even materials with limited deformability can be extruded into products with excellent mechanical properties and refined microstructures. The micr...
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Design, Manufacturing and Maintenance of Aluminum Extrusion Dies
Aluminum Extrusion Process The aluminum extrusion process is a highly efficient and versatile manufacturing technique used to produce aluminum parts with varying cross-sectional profiles. Among all the tools involved, the most critical component is the extrusion die. It plays a key role in this ...
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Application of AI Technology in Aluminum Extrusion Industry
Modern aluminum extrusion plants involve hundreds of variables, starting from billet selection and extending throughout the entire production process. The casting stage alone includes many factors, such as chemical composition. For example, alloy 6005A is made of aluminum with eight primary eleme...
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Fracture Surface Analysis
I. Fracture Types Ductile fracture: Significant plastic deformation occurs before fracture; the fracture surface appears dark gray with a fibrous morphology. Brittle fracture: Little or no plastic deformation occurs before fracture; the fracture surface is bright, crystalline, and relatively fla...
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How to Improve Aluminum Profile Extrusion Output Through Temperature Control
In aluminum profile extrusion production, if there is no unscheduled downtime, the maximum output is mainly determined by the extrusion speed, and the latter is constrained by four factors, three of which are fixed while one is variable. The first factor is the extrusion force of the press. A pre...
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Principle of Homogenization of 6060 Aluminum Billets
If the mechanical properties of extrusions are not as expected, attention is usually focused on the initial composition of the billet or the extrusion/aging conditions. Few people question whether homogenization itself could be an issue. In fact, the homogenization stage is crucial for producing ...
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Role of Rare Earth Elements in High-End 7xxx Series Deformed Aluminum Alloys
Extensive research has been conducted on the addition of rare earth elements (REEs) to 7xxx, 5xxx, and 2xxx series aluminum alloys, showing notable effects. In particular, 7xxx series aluminum alloys, which contain multiple alloying elements, often experience severe segregation during melting and...
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A Revolutionary Breakthrough in the Aluminum Processing Industry: The Innovation and Application Value of MQP Super Grain Refiners
In the evolution of the aluminum processing industry, grain refinement technology has consistently played a central role in determining product quality and production efficiency. Since the establishment of the Tp-1 grain refiner evaluation method in 1987, the industry has long been plagued by per...
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Process Characteristics and Application Analysis of Direct and Indirect Extrusion for Aluminum Alloys
Although virtually all aluminum alloys are extrudable in theory, evaluating the extrudability of a specific part requires a comprehensive consideration of factors such as dimensions, geometry, alloy type, tolerance requirements, scrap rate, extrusion ratio, and tongue ratio. Additionally, it is ...
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